|
|
Sample of production output for 1 week NOT using the
NEWMAN PIN-LOCK REGISTRATION SYSTEM.
Prior to Pin-Registration: 10-12 changes (per machine, per week, 1 shift)
9,000 shirts/machine each week.
|
|
|
|
The NEWMAN PIN-LOCK REGISTRATION SYSTEM was installed on ALL 12 (older style) machines in approximately 7 days without ANY production interruption.
At the same time, NEW BUFFALO SHIRT FACTORY had just started printing for the
ROLLING STONES CONCERT TOUR.
|
|
 |
|
|
|
|
|
|
|
|
|
|
After using the NEWMAN PIN-LOCK REGISTRATION SYSTEM
for 2 weeks (on all 12 machines),
The following productions numbers were achieved.
10 - 14 Colors
|
|
|
|
|
20 to 25 Minute setup times.
(previously approx. 1 hour setup time)
13 more jobs per shift per machine.
14 changes per machine, per week, 1 shift.
13,000 average shirts per machine, per week.
$3,000 extra profit per machine weekly.
$20,000 to $25,000 profit per week.
|
|
|
|
|
|
The customer invested $145,000 in the
NEWMAN PIN-LOCK REGISTRATION SYSTEM
for all 12 (older style) machines. (Cost would be less for newer presses).
RETURN ON INVESTMENT (ROI)
The entire system was paid for in 6-7 weeks.
|
|
|
|
|
|
JOB EXAMPLES
(AFTER ONLY 4 WEEKS USING THE SYSTEM)
|
|
|
|
13 - 14 Color job averaged 10 to 15 minutes with only 2-3 colors needing "slight" micro-registration (just a hair top to bottom or right to left). No "Z" axis (or twists) micro-registration adjustments.
|
|
|
|
5 Colors: 2-3 minute setup - 720 piece run - 1:44 from burning of screens to boxing of shirts. New Buffalo Shirt Factory received this last minute order at 4:30 PM on Friday afternoon for a Saturday morning delivery to their customer. The entire job was complete and picked up by Fed-Ex at 5:45 PM. The employees were able to go home by 6:30 instead of 8:00 PM
|
|
|
